top of page

peka-metall AG – Hydraulic Pressing Device (Special Machine)

  • Writer: ApoyoStudio
    ApoyoStudio
  • Oct 7
  • 2 min read

Location: Mosen LU

Duration: 4 months (from kickoff to commissioning)

Scope: Construction of a new hydraulic pressing device for adjustment holders


ree


Initial Situation

At peka-metall AG, a hydraulic pressing device was required for pressing metal alignment bolts. The challenge: Different component variants (large/small or asymmetrical adjustment holders) had to be processed flexibly, safely, and without retooling — with short cycle times and maximum operator safety.



Planning & Engineering

Together with peka-metall AG, we developed a solution that combines efficiency, simplicity, and safety:

  • Hydraulic unit with manually adjustable pressure control valve for adapting the pressing force

  • Four hydraulic press cylinders operating in parallel

  • Massive steel construction with sheet metal enclosure for stability and protection

  • Manual operation via hand lever; cycle time max. 5–6 seconds

  • Safety light curtain for immediate interruption in case of hazard

  • Easy adjustment of each individual piston

  • Control without PLC – realized with logical connections between pressure switches and timers for maximum robustness, easy maintenance, and long-term support

  • The system was intentionally designed without PLC control, ensuring a clear, low-maintenance, and reliable operation.



Implementation

  • Engineering & Design: Mechanics and hydraulic concept, simple control layout

  • CAD design of mechanical components using SolidWorks

  • Manufacturing: Assembly and pre-assembly in Gunzwil

  • In-house testing: Test runs and fine-tuning

  • Commissioning at customer site: Functional testing, operator training

  • Final acceptance under production conditions after successful start-up



Result

The result: A robust and easy-to-maintain pressing device that meets all requirements.

✅ Flexible processing of different component variants without retooling

✅ Fast cycle times – only ~6 seconds per pressing operation

✅ High safety thanks to safety light curtain and logical control system

✅ Low-maintenance & easy to support, fully realized without PLC




👉 Do you have a similar project in mind?




 
 
bottom of page